BeonD makes the difference thanks to a systemic approach and the possibility to carry out internal simulations and analysis, but also testing and experimental validation, in addition, offering support through performance engineering services from the beginning to the production.

Analysis we carry out:

• stiffness analysis
• crash analysis and passive safety
• fatigue and durability analysis
• NVH analysis (Noise Vibration and Harshness);
• fluid-structure interaction analysis on systems and complex components

We constantly apply our expertises in the field of transports and industry, and since our foundation, we cooperate with global safety leaders in the automotive field for complex vehicle structure design, analysis and test, using our high specialization in unconventional and composite materials.

We are specialized also in the aerodynamic surfaces designing, thanks to the usage of transient and steady-state fluid dynamics simulations. To ensure the achievements of our goals, control logics of the aerodynamics surfaces are defined and managed directly from our staff members.

In addition, we provide a complete service of the vehicle heat sources thermal management (batteries, BMS, Inverter, Electric Engines, and HVAC). From the circuits definition to the hardware and software integration of all the components, through a one-dimensional and three-dimensional modelling.

We are also specialized in the study and definition of the control logics for the cooling system in the cockpit, battery packs and electrical motors.

BeonD has gained a consolidated experience after managing important projects at national and European level in different fields:

• Design of structures made of plastic, metal, composite and hybrid materials;
• Conception and design of equipment dedicated to experimental tests, often unconventional
• Complex structures design, also with the utilization of additive manufacturing techniques.

These experiences expanded the manufacturing processes know-how, either traditionals ( Turning, CNC, laser and water jet cutting, sheet metal stamping, polymer injection moulding and thermoforming) or advanced, especially those related to composite and unconventional materials.(Additive Manufacturing, Composite Resin, Transfer Moulding and Composite Prepreg Press Moulding, Thermoplastic/Organosheet Compression Moulding and Back Injection).

Thanks to the knowledge of the manufacturing processes, the supplier management, and the integration of various technologies, we can offer the design of complete and totally optimized products, using innovative engineering solutions.

In BeonD we can design the simplest one-dimensional models, but also multibody complete simulations, co-simulations, and multiphysics analysis (super-elements, Multibody and FEM combined simulation, thermos-mechanics, Vibrational Dynamics) allowing the assessment of various parameters impact and its response in the vehicle or system  behaviour.

We validate the virtual models through test bench, driving dynamic simulators (driver-in-the loop) or experimental tests on track or on the road that we can carry out upon customer request.

Thanks to 30 years’ experience of our Team experts, carried in the area of experimental tests vehicles set-up and its subsystems (suspensions, steering wheel, engine, engine bushings, comfort, electrical motors, gearbox, with a particular focus on HVAC and batteries), we can conduct a performance assessment and support our customer’s product engineering according to the platform work organization.

Thanks to the experience and the constant updating and know-how transfer with Politecnico di Torino, we can offer a service which can ensure reduced execution timing, updated methods, high reliability and results repeatability.

In our laboratory, we are able to manage the entire development process and new materials and systems homologation. In the event that some projects require additional spaces and equipment, BeonD can count on a strict cooperation with all Politecnico di Torino Departments and the Federico II of Naples University other than connections with qualified suppliers to run tests on oversize components or entire vehicles.

 We also support the development of experimental tests and specific equipment production for complex components and systems: thanks to the suppliers network and business partners we are able to produce rapidly, equipment and prototypes for testing, validation and homologation. 

BeonD can count on the highly qualified  know-how acquired by the founder members, defining methods and techniques for unconventional materials characterization such us composite, polymer and hybrid (e.g composite-metal), with regard to the static and quasi-static behaviors (tensile, compression, shear and bending) fatigue and dynamic (vibrational, impact at different strain rate and temperatures). Characterization services are guaranteed in the same way for more conventional materials such as steels and other metal alloys.

During the years, we have expanded our expertise in a transversal way. Namely, we consolidated a specific know-how on the development of electric vehicles for special use (hypercar, motorsport, one-off, prototypes, development mules, special vehicles) and in the field of NVH, Aerodynamics, Cooling & HVAC, E-Powertrain and batteries. 

International brands and experimental companies have selected BeonD to develop relevant projects that represented for them a turning point and a strong innovation mark either in the choice of the products than the methodologies, but especially they represented the customer management ability to face difficult challenges.